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Anti-vandal overclad at signal c861

A rusted trackside cabinet at signal c861 was left in place and enclosed inside a SafeBox AV, restoring protection without touching a single cable.

Sector
Rail signalling
Product
SafeBox AV overclad
Location
Signal c861
On site
4 hours
Heavily corroded signalling cabinet strapped shut beside signal c861 Before
The original cabinet: through-rust on every face, doors held closed with a strap, and graffiti on the panels.
Engineer assembling the anti-vandal enclosure around the existing cabinet During
The SafeBox AV structure built around the cabinet in place, with the equipment live throughout.
Completed anti-vandal enclosure at signal c861 with identification plate After
The finished overclad, relabelled c861: welded steel, concealed fixings and no external attack points.

The brief

The cabinet at signal c861 was structurally sound inside but had lost its shell. The doors no longer closed on their frames and were being held shut with a strap, leaving the equipment exposed to weather and to anyone who wanted access. Replacing the cabinet outright would have meant disconnecting a working installation.

What we did

Rather than replace it, we enclosed it. The SafeBox AV module was measured to the existing cabinet, prefabricated, and assembled over it on site, so the original enclosure and all of its wiring stayed exactly where they were.

  • Measured survey of the existing cabinet and the ground around it.
  • Hot-dip galvanised welded structure prefabricated to suit, C5M finish.
  • Assembly over the cabinet in place, equipment live throughout.
  • Four-point locking fitted, identification plate transferred, site cleared.

The result

A cabinet that could not be closed is now behind 2.5 mm galvanised panels, a 4-point lock on Ø25 mm hardened bars and concealed hinges, with nothing accessible from the outside. The work took four hours and nothing was disconnected.

4h

Total time on site

0

Cables disconnected

Ø25

mm hardened locking bars

C5M

Corrosion class

Have a site with the same problem?

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